Industrial Applications

This S.D.V.O.B business is run solely by me, Pat Burrington,  and I invite you to contact me concerning short runs, government contracts, prototypes, or personal projects.  I can take .dxf, .dwg, pdf's, bitmaps, jpegs, faxes, sketches, scans, etc., and turn them into a finished product.
 

Shop Picture, Inkom Idaho.

Shop and shop office photo.

   
  A 3-wheeled Hyster in Salt Lake City, UT.  

After a good servicing & paintjob, this forklift helped me get work I couldn't lift in the past.

 

     

The shop floor after repainting Dec. 2005

 

Another view of the shop area.

 

 

Steel fold down table for stone cutting-Classic Marble & Granite, Pocatello, ID

 

   
  

Aluminum assembly for fuel dumper.

 

Waterjet cut brackets to hold additional fuel tank on 4 wheelers.

   
 

I fab'd this elevator to backfill a retaining wall that is behind the company shop.

 

Ten sets of square tubing benders for a customer that sells these on E-bay auctions.

   
 

I built myself an aluminum tilt snowmobile trailer.  Fall of 2006.  The entire trailer was designed on the OMAX waterjet software.  A lot of the parts were cut on the waterjet and assembly went very well.

Assembling the cross rails.  Since the pattern was designed on the computer, all the trial and error was done ahead of time so that there wasn't any material wasted.

   
 

Putting the sub-frame on the axles.

 

Welding the frame together with the pulsed MIG.

   
 

Sammy trying out the tilt part of the trailer.

 

The trailer with the deck on it prior to getting the ramps and front put on.  It ended up being 8' wide and 21' long.  

   
 

The hydraulic jack pivots the trailer down so you don't need any ramps in back.

  

Welding the drop down ramps on the front.

   
 

The triangular pieces fold down and make the drive-off portion of the ramps.  This saves about 5'0" of length by not having a V-nosed trailer.

 

Welding up the ramps.

   
  

Me standing on the trailer.

  I estimated the trailer was only 600 lbs. minus the axles.  It pulls really well.  I later put UHMW on the ramps to help the sleds drive off more easily.
   
   

Area behind the company shop where retaining wall was started.

 

I fab'd these steel panels for the retaining wall.

   

The posts were driven into the ground and welded to the panels one at a time.  

   

After the second level was complete, the elevator I built was used to backfill the wall, prior to the 3rd level being erected.

   
  Waterjet cut slots in CrMo tube for AMS, Inc-American Falls, Idaho.   

Aluminum paint mixers custom built for Frazier Industrial-Pocatello, Idaho.  The plates were all cut on the PlasmaCAM.  

   
  Waterjet etching of flaming skulls on aluminum valve covers for 454 rebuild.      I waterjetted a hub out of discontinued rim, replaced it with a different hub, then welded it back together.  
   

Waterjet in action cutting a 5/16" steel sign.  Visit Omax Waterjet at www.omax.com 
Our CNC operated Plasma table. It handles mat'l 48" wide and up to 20ft. long if necessary.

Cutting table converted from Plasma to Oxy Fuel Cutting of 1" Plate.

Plasma table fitted with welding screens and optional roller table.  See more on www.plasmacam.com 

   
 

New Mill/Lathe purchased in Feb. 2005.  I am attending Machine Tool night classes at Idaho State University to sharpen my skills. 

 

I had metalworking training in the Army as a welder/machinist and think this will be a good asset to the company. 

   
  These snowmobile rails were egged out and had dug into the shaft.  I built up both aluminum pieces, turned the shaft down on the lathe, and milled out the slots.  Both worked fine.   A waterjet cut piece of CrMo plate 1 1/4" thick for a replacement gear on a Ducati motorcycle rebuild project.
   
  Misc. aluminum parts.   I designed, cut and welded these boxes for a local customer to go on trash trucks to divert  exhaust heat.  It now keeps the wet garbage from freezing inside the truck during cold weather.
   
Photo of new Cleveland Steel Tool 55 ton Ironworker purchased in JUL 2005.   Some plasma cut 5/16" thick steel after-market suspension parts.
   
  A set of waterjet cut copper bus bars for local mfg. firm.   Don't know if this should be on the metal or industrial page...A B&W pic of a rose was scanned, cut, and polished  for dressing up a black Harley Davidson's fuel tank.
   
 

Oxy Fuel Cutting of A-36 Plate for compaction wheel.

 

Custom waterjet cut replacement grill for 1980 GMC Truck. 1/4" Aluminum

   

Pat doing some flux-cored arc welding on a Sheepsfoot compaction wheel.

 

  Waterjet cutting square slots in aluminum tubing through one wall only.  
   
       10' long Aluminum ramps designed, fab'd, welded, and load tested by Rapid Creek Cutters.   Ramps made of rect. tubing with diamond plated wheel tracks for extra gripping power.
   
 

Compaction Wheel fully assembled.  All parts designed & fabricated by Rapid Creek Cutters.

 

Side view of wheel.  This weighed approx. 3800 lbs.

   
 

I am building a 50" wide, 96 ton hydraulic press brake for myself.  All parts were designed and cut with OMAX's waterjet software. www.omax.com 

 

Assembly of the brake in Jan of 2005.

   
 

I designed an adapter for my MaxJET 5 cutting head that allowed me to bevel several 2" thick stainless plates at a 45 degree angle.  Much faster than milling, no warpage, no plasma or laser induced heating to alter the metal's properties.  

 

Just about to the end of one of the bevel cuts.  Can you imagine doing this 6 ft. long, 2" thick on a mill?  (twice!)

   
 

22 ga. galvanized stencil for local concrete company. 

 

Waterjet cut complex rubber gasket for prototype engineering project.

   
  A 50" dia. 4 pc. flange cut from 1/2" Hastelloy plate.  It was requested by the customer to be done this way to conserve metal.     4 flanges cut from 1 1/4" steel plate.  JR Simplot Co., Pocatello, ID.
   
  These neat little brackets were designed by Ward+Blake Architects, Jackson Wy, emailed to me as a CAD file, cut out and shipped the following day.     Waterjet cut 1 1/2" thick stainless chain hooks and lifting rings prior to machining the radiuses.
   
   I use my welding inspector background to waterjet procedure plates for local customers and testing labs.  Shown are tensile pulls from 1" stainless steel.  I also am able to cut the bends and tensile specimens in pipe as well as plate.   Here are the "dogbones" removed from the plate where they will be pulled to record the weld metal's tensile strength. 
   

Samples of copper medallion, a piece of mirror with a 5/8" tall 5 pt. star, wood template, & steel horse bit.  

 

I got my first bending job from the Inkom Fire Dept., 20 minutes after it got wired in.  

 
   
  The press brake upon completion April 2005.  I have gooseneck knife dies that are 4",6",8" and 12" for box & pan capabilities as well as the full knife die shown above.    

Custom request to make some brass spinners for a fishing lure project.

   
 

1 1/2" thick custom wrenches-Vollmer Well Drilling, Aberdeen, ID

Ooh....I'm grinding my life away...

   

Aluminum Fabrication on tanks.

   
            4" Thick T-1 plate for bearing mount waterjet cut & beveled for J.R. Simplot Co.                  4" Thick 7075 aluminum mini-crankcase blank cut for airplane engine.
   
       3" thick A-514 steel hooks for Monsanto, Soda Springs, ID  plant.                     1" thick stainless steel freeze brand. Courtesy- www.horsecanyon.com  
   

Filter Wrench for Union Pacific reefer car compressor unit.


Stainless Steel Tank being Fab'd
   
  A custom set of 3/8" steel wrenches, waterjet for Moser Machine Shop.      I fab'd this alum. flatbed and clip for Olsen Custom Transport Company.
   
          1/4" colored acrylic sign letters waterjet for local sign company.
Completed 535 Gallon Water Tank
   

ATV Skid Plate

4 Pieces Assembled for a Custom Alternator Bracket
   
       

These knives then get sharpened, polished and handles added by the customer.

  

Waterjet cut 1095 steel survival knifes.  There were 160 cut for  the order.  Courtesy of Micro-Tool, Inc. Idaho Falls, Idaho.

   
     

Short run of cut and welded Detroit Diesel exhaust adapters for Golden Valley Sales, Pocatello, ID

         Proudly supporting the Unions with a short run of IBEW hitch covers during the Christmas rush.
   

Stainless Steel Sprockets

Custom Machine Parts
   

Custom Disks for Allison Transmission

MISC. STEEL FAB.

   
  

This piece of CrMo 3/8" plate has 630 individual slots of .030" wide cut in it.  Courtesy, AMET-Rexburg, Idaho.

 

Need more POWER?  How about some waterjet cut reed spacers for your snowmobile.  A customer gave me the gasket, it was traced, converted, and these were cut from 1/4" aluminum.  

   

CARBIDE PIPE CUT-OFF TOOL

     Short run of log cabin beam connector plates done with our Plasma table
   

Serrated Cutting Edge of 5/8 inch AR Plate
(abrasion resistant steel)

Railcar Cogs
   

1 1/2" Thick Custom Drill Rig Wrench.  This wrench was over 6 ft. across and weighed almost 400 lbs.

Custom VW Exhaust Flanges.

   
Custom Fab'd fully adjustable trailer stands
Gearbox Mount showing original 11/2" plate,
excess interior parts and wooden pattern
   

Custom Man Hole Cover

Waterjet Etched O-Ring Groove in 3/4" Thick Mild Steel Flanges.

   

2" Thick Alum Spacers for  Hi-Performance Engine

Waterjet Cut Wood Used in Prototypes Prior to Final Machining in High Dollar Material

   


Finish quality - 5 grades - best on the left
 


  Specialized Tools
this one made from Hardened T1 Tool Steel
 

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History of Rapid Creek Cutters

Rapid Creek Cutters  ●   476 Rapid Creek Road  ●   Inkom, ID 83245
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